Our Services
Creating Reliable Plastic Enclosures Through Smart Process
Our custom engineering services are built around one goal: getting your plastic enclosure from requirements to a production-ready, moldable design that passes IP/NEMA testing. We can support the entire enclosure development cycle—from early requirements and concepts through detailed design, simulation, and test-driven refinements—or step in to solve a specific enclosure or DFM problem.
Product Definition
Enclosure Requirements & Use Environment
Concept Design
Enclosure Concepts & DFM
Product Development
Enclosure Engineering & Design
Product Support
Provide Documentation & Support
Services to Fit Your Enclosure Design Needs
At Boah Engineering, our services are structured to support you wherever you are in the enclosure journey. Whether you’re defining a new IP-rated housing, trying to fix an existing design that’s causing test or tooling issues, or you’re a molder needing better customer-supplied CAD, we can engage at the right level.
Our core focus is injection-molded plastic enclosures for electronics—offered as full front-end development or targeted a la carte services in design, simulation, DFM, and prototyping.
Enclosure Design & Engineering
Boah Engineering provides focused design and engineering services for injection-molded plastic enclosures and related components. We turn requirements and rough concepts into mold-ready housing designs for industrial, medical/wellness, and IoT electronics.
Capabilities:
- Plastic Enclosure CAD
- Design for Manufacturing & Assembly (DFM/DFA)
- IP-NEMA-oriented design
- Material and Sealing Selection for Use Case
- GD&T and Tolerance Analysis for Enclosure Fit & Sealing
- Reverse Engineering and Redesign of Existing Enclosures
- Simulation of Critical to Quality Features
- Cross Functional Collaboration
Enclosure Product Development
We plug into your internal teams to take ownership of the enclosure portion of your product development. Whether you’re launching a new device or upgrading an existing one, we focus on making sure the housing is engineered for performance, manufacturability, and test success.
What we deliver:
- Enclosure requirements and definition tied to product and test needs
- Concept generation and comparison of housing options
- Multi-disciplinary integration of PCB, batteries, displays, and connectors into the enclosure
- Prototypes and working enclosure models for fit, assembly, and basic environmental checks
- Support for product validation, design verification, and test-driven design changes focused on the housing
- Documentation for Manufacturing & Support
Rapid Enclosure Prototyping
Expertise
- Coordinate 3D Printing of Enclosure Components for Fit and Assembly Trials
- Coordinate CNC Machining of Prototype Enclosures
- Coordiante Prototype Tooling
- Prototype enclosure assembly and mechanical / environmental checks
Simulation & DFM for Enclosures
We leverage CAD and FEA to de-risk critical enclosure features before tooling. Targeted simulation—combined with plastics DFM—helps reduce the number of prototype loops and tooling changes required to achieve a robust housing.
Outsource enclosure and plastic design to augment your team’s capacity.
Expertise
- Structural studies on snaps, bosses, mounting tabs, and stiffening features
- Thermal studies related to enclosure wall design and internal heat sources
- Verification for design changes driven by test results
- Flow and filling considerations in collaboration with molders
Welcome to Boah Engineering
Product Development
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Design
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Simulation
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Prototyping
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